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'98 A4 - cat converter seperated from turbine housing

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Old 12-02-2005, 08:25 AM
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Default '98 A4 - cat converter seperated from turbine housing

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The cat converter pulled away from the turbine housing last night. I'd not paid much attention to it up until this point, so I'm not sure if there was a ring clamp holding it on, if it was pressed in, etc.

A picture can be seen at:

http://home.comcast.net/~jsalmi/catconverter.jpg

Can anyone shed some light on what I'm looking at as far as repair?

Thanks!
Old 12-02-2005, 08:28 AM
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Default Common failure...

The cat flange separated. It's a press fit...so it's obvious why it comes apart. You can have a muffler shop weld it back together. If they can do it while it's on the car, it should be cheap. If they have to remove the cat, it's going to be a few hours of labor to remove and reinstall the cat.
Old 12-02-2005, 08:33 AM
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Default

How many miles? Emissions warranty should cover if it's under 8yr/80K miles
Old 12-02-2005, 08:34 AM
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Default Re: How many miles? Emissions warranty should cover if it's under 8yr/80K miles

118k
Old 12-02-2005, 08:35 AM
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Default Re: Common failure...

Thanks. Dang press fitting...
Old 12-02-2005, 08:46 AM
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Default for the lazy

<img src="http://home.comcast.net/~jsalmi/catconverter.jpg">
Old 12-02-2005, 08:46 AM
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Default Not at Circle Imports, Long Beach!!

I had the cat seperation at the flange, just at the back of the turbo where they meet..typical place. The older 1.8T cat had only an inside weld and after they realized the faillure instead of a recall they made sure that the newer 1.8T cat has inside and outside welds at that junction. So, Circle Audi of Long Beach, California decided to tell me it is not a warranty issue when my car was stuck a block away from them and I had it towed to them for this problem. I trusted them and paid $400+ to have the fricken cat flange welded back on. It was clearly a defect issue, my car had less than 40K at the time and was 3.5 years old. My car has the original turbo, no alterations other than a chip engine wise. Now, AofA tucks tail and hides behind the dealer on the issue. Both should be sued for violating a federal emissions law. NEVER, NEVER go to CIRCLE IMPORTS, LONG BEACH!!! &gt;=-/
Old 12-02-2005, 08:53 AM
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Default Do what I did on my recent cat failure. I bought a LaBree high flow for $260 and paid $100 to get it

installed.
Old 12-02-2005, 09:03 AM
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Default Its not actually press fitted...

Its welded, but on the inside. Obviously not very well, however.
Mine failed a while ago, so I took it off myself, took about 1/2 hr. You need a bunch of extensions and u-joints for it, though. I took it down to an exhaust shop and got it welded back together for $20.
Make sure you get it aligned correctly, it has to be lined up just right to make the rest of the exhaust hang correctly.
Old 12-02-2005, 09:05 AM
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Default So what is stopping you from going to small claims court?

You have a legitimate case, and the federal law is on your side in this matter....


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