A4 (B6 Platform) Discussion Discussion forum for the B6 Audi A4 produced from 2002-2005

My Gas Tank Won't Fill!!!

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Old 02-09-2007, 06:46 AM
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Default My Gas Tank Won't Fill!!!

My gas tank won't fill up all the way. It stops at about 9 gallons. I am almost positive the gauge is not broke. I think it might be the float inside the tank, but when I talked to a mechanic he told me it would be 5 hours of labor and $400 to fix just for labor. Any ideas that are quick and less expensive?? Its a pain, I am always at the gas station. Its an 03 A4 1.8. Thanks
Old 02-09-2007, 06:58 AM
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Default When the gas nozzle clicks, pull it out and listen if you hear some air hissing out...

I had that happen a few years ago. When you let the air out, you can fill it a bit more and then the nozzle clicks again. In my case, it had something to do with the evap canister or something like that and it ended up costing me more than 1K if I remember well (this is before I finally learned how to do most repairs myself).
Old 02-09-2007, 09:04 AM
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Plugged Evap canister is certainly one possible cause.
Old 02-09-2007, 09:58 AM
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Default Try a pen, but be careful.

It could just be gas lock in the fuel neck. I had this happen a couple of times. (I noticed it was at times when the weather had changed rapidly.)

To solve the gas-lock, I just used a pen to hold open the sliding metal hatch at the throat of the filler tube. You can hear the gas escapement. Should work fine. Of course, be extra careful about sparks - so leave your cell phone and other electronics in the cabin when you do this.

It could of course be the evap cannister itself. I had the evap get plugged in my old Saab. It was surprisingly expensive to fix - not as bad as xlrider, but I recall a few hundred dollars.
Old 02-18-2007, 06:08 PM
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Default Read this.....

<ul><li><a href="https://forums.audiworld.com/a4gen2/msgs/912817.phtml">https://forums.audiworld.com/a4gen2/msgs/912817.phtml</a</li></ul>
Old 10-08-2021, 05:58 AM
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Default Saddlebag tank designs for all-wheel Audis

Originally Posted by docbee5
My gas tank won't fill up all the way. It stops at about 9 gallons. I am almost positive the gauge is not broke. I think it might be the float inside the tank, but when I talked to a mechanic he told me it would be 5 hours of labor and $400 to fix just for labor. Any ideas that are quick and less expensive?? Its a pain, I am always at the gas station. Its an 03 A4 1.8. Thanks
The the problem is the tubing on the inside of the saddlebag tank causes a ciphering when it's to get damaged or dry rot it comes apart on the inside of the tank very possible what has happened it won't cipher or fill the other tank usually you can only fill the side that the fillnecks on but only achieve half a tank with volume hope this helps somebody I'll leave my email somebody else needs help erichelgeson96@gmail.com
Old 10-14-2021, 02:07 PM
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Default

Do you mean syphon? There's no movement of fuel by the suction jet arrangement when the fuel pump is off, and that doesn't matter anyway. The tank is designed so that once the fuel in the filler-side rises high enough, the fuel will then flow into the passenger side of the tank.
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