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Rotor rubs on caliper, any ideas?

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Old 03-05-2013, 05:34 PM
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Originally Posted by kjwhite04
According to the tag on my Audi service record manual, my code is 1LX which is what the rotors I bought are made for. The two rotors you show are the (approximately) 16.7mm offset and the 22.7mm offset. Supposedly the 22.7mm offset is only for the A6 with the 4.2L. But like I said, the Audi parts department said a 320x30mm rotor is called out for my car. He gave me a print-out with the part number that I mentioned before, I have this at home and I will scan it when I get back. Either way, that rotor from Audi is identical to the rotor from blauparts and to the rotor I took off my car (except for the turned down thickness) and neither of the new rotors fit without rubbing on the caliper. It seems the rotor dimensions are correct so something else must be different. I did change the cv shafts a year and a half ago or so but I am not sure how that would affect this situation although its in the same area. I installed the blauparts rotors with 2 mm thick washers in between where the caliper mounts to the upright and it centered the rotor perfectly and so far there are no issues but it should not have to be this way...
Ok this is straight from Jim Ellis Audi Parts website.

This is what you have and took off the car:

Brake disc (ventilated) .

PR-1LA,1LD. 320X30 5/112. VENTILATED DISC. BRAKE ROTER. ROTER.
Stock Code 8E0615301AD ; 8D0-615-301-K; 8D0-615-301-M; 8D0615301K; 8D0615301M
Manufacturer Audi
Categories Wheels and Brakes


And then this what shows with your PR Code 1LX

VENTILATED DISC. BRAKE ROTER. ROTER.
Stock Code 4B3615301
Manufacturer Audi
Categories Wheels and Brakes
Assemblies Floating caliper floating caliper brake disc (ventilated) front front ((A6) Audi A6/Avant
321X30MM 5/112.
(1LX) Brake type, front: Disc brakes, front.
(T7S) 4.2L.
(A6Q) Audi A6/S6 quattro
321X30MM 5/112.
PR-T7S.)


What's odd here is the "your" original rotor part #8D0615301M that was removed from the car does not even list on the second example with an 1LX pr code with a 4B3615301 part number, notice the pr codes.

Your offset math confuses me because the side view dimensions are 1) overall height, 2) rotor thickness, 3) hat height, So lets assume that when you minus 1 and 2 this should be the offset or hat height.

So here is my point and what I really think is going on here, the rotors that you pulled of the car were not the right ones from the start and some one turned them down for clearance, the 4B3615301 or Bendix PRT5555 listed for the 1LX pr code has a offset of 23.4mm by my math with a taller hat setting it back were you need it, the one you got from blau and the dealership has an offset of 16.2mm being forward by 7.2mm were you don't need it.
Old 03-05-2013, 06:18 PM
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yup.

and that's why we'll miss you :-)

But this is still confusing since he says the old ones - that were working or came with the car????????? - did the same thing. I'm confused now.

Start from the beginning. (OP)

Grant
Old 03-05-2013, 06:20 PM
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oops, typo. 321 not 312.

4B3 615 301

Grant
Old 03-05-2013, 06:43 PM
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Default I know that's right

Originally Posted by Just Me
yup.

and that's why we'll miss you :-)

But this is still confusing since he says the old ones - that were working or came with the car????????? - did the same thing. I'm confused now.

Start from the beginning. (OP)

Grant
About turbo, yea I agree I will too.

About the OP, Grant I've read his post over and over and can see what's going on here and I don't think he is reading into the info offered to correlate the difference's, offset's are offset's right. I ran into the same crap with my 01 on the rears and the hat height that did not match the pr code.
Old 03-06-2013, 04:39 AM
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Originally Posted by 2.7Lturbo
because audi can, does, and will continue to, switch and supersede parts without warning or good documentation.


take my car, my front axles have a standard cv join on the inside, same as the outside. according to audi, they shouldn't exist on my car in the USA, but a select number during the split year (2002) were built with EU spec parts due to not having the USA spec parts from the manufacturer soon enough.

fast forward, now when i look i cant find parts for that axle, and im pretty much SOL when the inner goes as while the cv joint can be replaced with a standard part, the retaining clips are not being sold in the USA anymore and i cant source them from germany.


long story short, sometimes audi does crap behinds the scenes and it pisses everyone off, my advice would ne to get ETKA ASAP. its the only thing that keeps me somewhat sane
I see your point but it seems like everything is as it should be since I checked the upright part number and there is only one type of Lucas dual piston caliper. Of course there have been weirder things. I have attached the ETKA printout from Audi with my supposed stock rotor part number highlighted.
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Old 03-06-2013, 05:02 AM
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Originally Posted by jcman
Ok this is straight from Jim Ellis Audi Parts website.

This is what you have and took off the car:

Brake disc (ventilated) .

PR-1LA,1LD. 320X30 5/112. VENTILATED DISC. BRAKE ROTER. ROTER.
Stock Code 8E0615301AD ; 8D0-615-301-K; 8D0-615-301-M; 8D0615301K; 8D0615301M
Manufacturer Audi
Categories Wheels and Brakes


And then this what shows with your PR Code 1LX

VENTILATED DISC. BRAKE ROTER. ROTER.
Stock Code 4B3615301
Manufacturer Audi
Categories Wheels and Brakes
Assemblies Floating caliper floating caliper brake disc (ventilated) front front ((A6) Audi A6/Avant
321X30MM 5/112.
(1LX) Brake type, front: Disc brakes, front.
(T7S) 4.2L.
(A6Q) Audi A6/S6 quattro
321X30MM 5/112.
PR-T7S.)


What's odd here is the "your" original rotor part #8D0615301M that was removed from the car does not even list on the second example with an 1LX pr code with a 4B3615301 part number, notice the pr codes.

Your offset math confuses me because the side view dimensions are 1) overall height, 2) rotor thickness, 3) hat height, So lets assume that when you minus 1 and 2 this should be the offset or hat height.

So here is my point and what I really think is going on here, the rotors that you pulled of the car were not the right ones from the start and some one turned them down for clearance, the 4B3615301 or Bendix PRT5555 listed for the 1LX pr code has a offset of 23.4mm by my math with a taller hat setting it back were you need it, the one you got from blau and the dealership has an offset of 16.2mm being forward by 7.2mm were you don't need it.
I wasnt going exactly by your pictures on my offset math. I was going by what I have heard and they correlated closely to the images you posted but not exactly. What I have seen quoted all over the forums are 16.7 and 22.7 mm offset. I agree that the only reason the ones I took off worked is because they were turned down because they are still quite close to rubbing in the same spot but DO NOT. Also, I thought maybe I was supposed to have the larger offset but I was trusting Audi to give me the right information. Now that I have installed the Blauparts rotors with 2mm thick washers in between the caliper and the upright mounting point, the rotors seemed to be centered perfectly in the caliper with only 2-3mm clearance on each side. So 2 plus 3 mm is 5mm which is shy of the 7.2mm difference. I fear the larger offset would cause the back face of the rotor to rub on the caliper rather than the front face. Not to mention even on what you posted it says 4.2L (T7S) for the larger offset. On the ETKA printout I was given by Audi (just posted also) it has that but it also has T7Z which is what they say I have. Here is the link to the blauparts page (which they say is for 1LX): http://www.blauparts.com/proddetail.asp?prod=D2B1122-B . There is a slight possibility that the larger offset could be right but it doesn't add up.
Old 03-06-2013, 05:32 AM
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Originally Posted by Just Me
yup.

and that's why we'll miss you :-)

But this is still confusing since he says the old ones - that were working or came with the car????????? - did the same thing. I'm confused now.

Start from the beginning. (OP)

Grant
Grant,

jcman seems to grasp my issue the best. Like I just discussed with him, the old rotor DOES NOT rub but is very close and since it has been turned down, that is likely the only reason it does. I thought you meant 321 but I have heard of a 312mm audi rotor so I wasnt sure.
Old 03-06-2013, 05:37 AM
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Originally Posted by Just Me
oops, typo. 321 not 312.

4B3 615 301

Grant
Is yours 2.7 or 4.2 L?
Old 03-06-2013, 06:38 AM
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Ugh, these are all reasons i hate the HP2 calipers, they were so damn complicated with all their brake combinations! in 2002 things got a lot easier lets just say that !
Old 03-06-2013, 06:54 AM
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Agreed, it is ridiculous!


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