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d2 trans reliability

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Old 10-16-2008, 06:28 AM
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Default d2 trans reliability

just read couple posts down about the transmissions on the 8s going bad...how widespread is this, makes it sound like a virus, i mean do many go, %wise, and would tip chips help?
Old 10-16-2008, 07:19 AM
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80% + on 97-99s, very few failures on 00-02s. Audi "fixed the glitch" on 2000 apparently.
Old 10-16-2008, 08:22 AM
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Default I have been waiting for weeks on an Oring. I hope that mod version1 will fix a lot.

Even if I fail, it will at least be tried and recorded here.
Old 10-16-2008, 02:31 PM
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Default Re: d2 trans reliability

97-99 definitely has epidemic levels of failure beyond 120,000 miles.

I'm less convinced that the fundamental issue was solved in the post-facelift D2s (00-03), since my 2001 no longer goes into reverse at 110,000 miles.

There is a school of thought that says the transmission fluids make a large difference in longevity. Empirically, there appears to be some correlation, but the older ZF boxes definitely appear to be weak. If you replace fluids, definitely go with the factory service guidelines, as cheaper fluids seem to make them fail "earlier".
Old 10-16-2008, 04:49 PM
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Re: d2 trans reliability - It's gonna break sooner or later
Old 10-16-2008, 05:02 PM
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Default I don't agree with that.

Most of the failed trannyes I see had the Audi fluid.
Old 10-16-2008, 07:22 PM
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Default Re: I don't agree with that.

Tozo,

I'd definitely defer to your experience, as you've dealt with them more than the rest of us all put together. Some had conjectured awhile back that switching away from the Audi-specified fluid had contributed to the early (?) demise of their ZF boxes... and so were recommending the use of the (expensive) Audi stuff.

My own personal opinion is that the ZF boxes were clearly under-designed for a 300HP, 4200# car. Too many of the early D2's are failing before 150,000 miles for it to be a coincidence.

Thanks!
TT
Old 10-16-2008, 07:41 PM
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Default Actually these trannyes are very strong/well built. The rubber seals give up easily.

They design all the clutches with a lot of clearance so the shifts are smooth. Bigger clearance means more travel/rubbing wear on the seals. BTW our tranny is ~350lbs. It is stronger and heavier than the suburban's tranny.
Old 10-16-2008, 08:26 PM
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Default Trans maintenance?

So it is only the seals that wear out? I thought i had seen pictures of worn/burnt clutches as well?

If one were to pull the auto transmission and replace all the internal seals every 60k miles, would these transmissions be much more reliable? If so, what is the effort involved?
Old 10-16-2008, 08:34 PM
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Default Clutches burn when the seal fail and not able to hold pressure that applies the clutch.

It is a big job just for preventative maintenance. Auto tranny fails. If you reduce the clearances, it will last way longer, but it will shift like a Chevy. 70% of the cars in my friend's tranny shop is under 100K. My Honda accord had 120K and the tranny was ready to fail.


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