CV joints

Thread Tools
 
Search this Thread
 
Old 02-05-2005, 11:38 AM
  #1  
AudiWorld Super User
Thread Starter
 
sk88erguy's Avatar
 
Join Date: Jul 2003
Posts: 2,319
Likes: 0
Received 0 Likes on 0 Posts
Default CV joints

OK i am going to install new joints on both sides today when my parts get here. I remmeber renting pullers and crap from checker but the mech that did my dads honda didnt even use them, he used some huge fork thing to pop off the joint and idk how he did the outer one. what do i need to do this job and is there anything i should be careful of? thanks guys
Old 02-05-2005, 02:17 PM
  #2  
AudiWorld Senior Member
 
audijim113's Avatar
 
Join Date: Mar 2002
Location: Michigan
Posts: 1,926
Likes: 0
Received 21 Likes on 17 Posts
Default You need......

lots of leverage to loosen the axle nuts. If you are using a 1/2 breaker bar, make sure it is a Craftsman so you can take it to Sears and get another when you break the 1/2 lug. I use a 3/4 breaker bar and a 6 fot pipe.

Loose the axel nut with the wheels on the ground and tires blocked. (in the direction you are trying to loosen the nut) They are really tight. If you see the car moving forward, you aren't blocked good enough. Now you can jack it up, take off wheel etc.

Remove the bolts holding the control arm / ball joints. Get a really long bar and pry the arm down to pull the ball shafts out of the pinch connector. DO NOT SPREAD THE PINCH CONNECTOR APART, IT IS CAST IRON. You might even need to bang the control arm downward with a big hammer.

It really helps to have somene else leaning down on that long pry bar to bend the lower arm (with sway bar attached) so you can swing the strut out from the axle.

At this point, you shoold be able to see the ring of bolts holding the inner CV joint to the tranny. I think they are hex socket bolts, so be prepared before you start. Also, get new bolts / nuts for the ball joint pinch connector. It should be replaced every time you remove it.

When you put it back together, do the reverse with the pry bat and let the tapered ball shaft go up into pinch just until the bolt will slide in. Do not force it all the way up. If you do that, it won't pinch the ball joint shaft and the it will pop out when you go around a corner. There are some torque specs on how much to tighten the bolt/nut, but I would exceed that slightly, don't break them off though!

A good check is to put the pry bar back on top of the control arm afterwards and jump up and down on it. If the ball joint pops out, you don't have it in right or tight enough.
Old 02-05-2005, 02:50 PM
  #3  
AudiWorld Senior Member
 
tonyj's Avatar
 
Join Date: Jan 2003
Posts: 1,631
Likes: 0
Received 0 Likes on 0 Posts
Default

Bolts on inner flange are called Triple Square - Available in sets from parts stores
Old 02-05-2005, 03:05 PM
  #4  
AudiWorld Senior Member
 
audijim113's Avatar
 
Join Date: Mar 2002
Location: Michigan
Posts: 1,926
Likes: 0
Received 21 Likes on 17 Posts
Default yes, they are not garden variety bolts...

i think they are like grade 8 or 9. the nuts are nylon locking nuts too and you shouldn't reuse them either. triple square is some kind of hardness rating i think
Old 02-05-2005, 03:10 PM
  #5  
AudiWorld Super User
 
audiqv8's Avatar
 
Join Date: Apr 2002
Posts: 3,067
Likes: 0
Received 0 Likes on 0 Posts
Default Re: yes, they are not garden variety bolts...

Triple square are 12 points, do not try to use a hex (6 points) or torx (6 points)you will only end up stripping them. Go to Autozone or PepBoys, they have the correct tool.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
86audi4000csquattro
Audi 4000 / Coupe GT Discussion
12
04-19-2005 05:46 PM
Bigstauf
Audi 5000 / 200 / V8 Discussion
4
02-14-2005 05:52 PM
jlag
Audi 100 / A6 (C4 Platform)
2
05-12-2003 04:00 AM
computrtutr
Audi 90 / 80 / Coupe quattro / Cabriolet
6
04-12-2003 08:42 AM
audiluver
Audi 5000 / 200 / V8 Discussion
10
03-21-2003 04:57 AM



Quick Reply: CV joints



All times are GMT -8. The time now is 12:19 PM.