Found out why my heater sucked so bad...

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Old 12-07-2005, 06:12 AM
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Default Found out why my heater sucked so bad...

<img src="http://pictureposter.audiworld.com/86674/12-06-05_1421.jpg">
<img src="http://pictureposter.audiworld.com/86674/12-06-05_1420.jpg">

What we have here are the doors that controls air direction and temp control in my 1988 90. What is missing from the doors is the foam insulation that covers those holes in the doors. In a nutshell, the second pic is the temp door. The myriad of holes was not condusive for directing the air to the heater core, hence lukewarm air at best and the colder it was outside, the colder the air from the vents. The first pic is one of 2 doors that direct the airflow to the various outlets; this one sends air to either the vents or the second door(second door is for defroster and floor vents, is smaller and has no holes).
The temporary solution is to wrap the doors with duct tape, thus blocking the holes and directing the air to the appropriate location. This can be done without pulling the HVAC unit apart but it is a pain in the rump(as if pulling the stinking dasboard out was not a big enough pain).

Does anyone have a more permanent fix without trying to find a new HVAC box? Is there a source for the foam insulation for the doors? Should I just leave the duct tape on the doors and fegettaboutit?

Any thoughts?
Old 12-07-2005, 06:59 AM
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duct tape sounds pretty permanent
Old 12-07-2005, 08:24 AM
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except for the fact that it dries...and rots.
Old 12-07-2005, 08:39 AM
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true...any ideas?
Old 12-07-2005, 08:41 AM
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Default oh yeah...colateral damage...both seat heater switch bulbs went out in the process.

at least the seat heaters still work and I have heat from the vents now...
Old 12-07-2005, 03:37 PM
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Yup, same thing happened to me. I glued some 'fun foam' from a fabric store over it.
Old 12-07-2005, 08:12 PM
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How's it holding up?
Old 12-07-2005, 08:16 PM
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Default Re: Felt

I used Black constuction felt and rubber cement.
Old 12-08-2005, 09:51 AM
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wouldn't that retain moisture? Not that foam doesn't...how is it holding up?
Old 12-09-2005, 09:42 AM
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Default Re: Is the foam supposed to be solid , and cover the ports?

<center><img src="http://pictureposter.audiworld.com/63910/20051129-017.t.jpg"></center><p>
Or is it supposed to flap open when the blower is running? Then what is the significance of the ports?


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