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Does anyone know where I can get the aluminium roof rails in the US?

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Old 07-14-2006, 05:11 AM
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Default Does anyone know where I can get the aluminium roof rails in the US?

My dealer's part mgr says that they're still not available here.
Old 07-14-2006, 06:05 AM
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Default One of the Audi forums had a post about this; gist of it was that...

it's a difficult and expensive retrofit. Look on Fourtitude, may have been there.
Old 07-14-2006, 06:34 AM
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Default If you mean the built-in rails, they can only be built-in at the factory.

<center><img src="http://webpages.charter.net/dwarner2/RoofRail.jpg"></center><p>
Here's a picture of how they're mounted--you can see that it would be difficult to do.

(picture courtesy of Waggin)
Old 07-14-2006, 08:13 AM
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Default I'm sorry, but this is exactly why

awards ought to be given to the fellow-Audi-owners who post here. It may not have taken MikeSS very much time to post this, but the value is immense - I, for one, appreciate his efforts. The attachment clearly shows something that I wanted to do as well - until I saw for myself just how much of an expense it would be.

Thanks, MikeSS and everyone else who takes the time out of their day to help out people like me.
Old 07-14-2006, 08:53 AM
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Here here! Great post!
Old 07-14-2006, 09:59 AM
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Wow I never thought that so much was involved. Impressive diagram.
Old 07-14-2006, 11:29 AM
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pretty sure I posted part numbers here back when the forum was newish.
Old 07-14-2006, 02:39 PM
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OT--PDXA4 curious what you think of your Gen III Mazda? Shoot me a mail
Old 07-14-2006, 06:12 PM
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Default Actually, they can be removed (and installed) in the field. The hard part is the holes..

<center><img src="http://webpages.charter.net/dwarner2/RoofRail1.jpg"></center><p>
The picture is from the Bentley manual, You'd need to cut large holes through the outside, and then centered small holes through the inside rail.
Then, make the outside holes into keyhole-shapes where the larger part is to insert the spacers.

The spacers are adjustable, The manual says to expand them with .2 Nm preload after sliding under the smaller hole.

So, it looks possible to field install the rails (The parts are expensive), but it involves cutting four complex-shaped holes in expensive, curved surfaces.

The best way would be to remove the rails from a car that has them, and make templates of the stock hole locations, shapes, and angles.
Then:
1. Mark them on the target roof.
2. Drill a small hole all the way through, centered on the smaller half of the keyhole.
3. Cut/drill/grind the full keyhole shape to the template outline.
4. Assemble.

Now, there is the remote possibility that the inside holes may already be there, ready to serve as guides to position the outside ones.

Or, in your only concern is appearance, then attach the rails with trim tape :-)
Old 07-14-2006, 06:20 PM
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