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H-Sports are in...problems - - Any suggestions?

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Old 11-24-2004, 06:17 PM
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Default H-Sports are in...problems - - Any suggestions?

I finally upgraded to the Hotchkis sway bars.

First and foremost - WOW. Amazing stability with comfort. My dealer installed the bars for me, but I'm having some problems (i'll go in and ask but want to provide some 'guidance').

The rears are fine. The fronts are 'clunking a bit', and squeak under slow (like in a parking lot) braking and acceleration. I looked under the front left (driver) wheel and saw that right where the bar connects, it has scrapes from being rubbed by someting (am I showing my car expertise yet?). When I initially asked over the phone, the dealer noted that the front sway bars fit a bit different than stock...is this right? The scrapes are almost vertical on the front side of the bar.

Could I have gotten the wrong bars? (a6 vs allroad?) or is this a common installation mistake?

Thanks for your input. I read this forum religiously, but rarely post (because I have no technical expertise).

I appreciate your time.
Old 11-24-2004, 06:46 PM
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Default I think the bars are special for the allroad.

If anything I had a rear problem.. installer error. But, the fronts are a perfect fit.
Old 11-24-2004, 07:18 PM
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Default Re: I think the bars are special for the allroad.

Thanks, Paul. Probably installed them a bit off. I'll see what they come up with when I take it in.
Old 11-24-2004, 08:10 PM
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Default I have installed about 8 sets, both allroad and A6...they are the same, and install the same

if there is a squeak, they probably did not lube up the bushings, and the ends do mount differently on the front than the stock ones. the nut is housed in the end of the H bar, where there is a nut and bolt for the oem bar. The end of the oem bar is pinched flat, and the H bar is round, with the internal nut dead center on the end. there may have been scrapes while installing them, that is common, but there should be nothing scraping it once they are installed. It should move freely with the suspension and the uplink connection.

make sure they have it all tight and that they put the bushing plates on under the new bushings in the middle of the bar, the new bushings need a flat surface, where the OEM ones are curved and the sub frame there allows for a curved bushing...that too can cause some squeaking.

hope that helps
cheers
jon
Old 11-24-2004, 08:46 PM
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Awesome info...Thank you.
Old 11-25-2004, 01:51 AM
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8^)
Old 11-25-2004, 08:10 AM
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Default Second that; have the bushings checked out, the lube comes with the bars, plenty of it.

...and it should be maintained like any other part on the car, if it starts squeaking then usually some lube or axle grease is missing; worst case would be worn out bushings but unlikely with a new H-bar.

A second, helping hand is advisable to get the front Bar in. As Indigo described, it can be though sometimes to get it right the first time.
Good Luck, and anjoy the "new" ride.
Old 11-26-2004, 07:48 AM
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Default Make sure the front bars were installed underload (wheels on the ground or ramp) Also make sure

suspension was in level 1.
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