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Help Paulroad who thought he could Replace 1 air spring singlhandedly..(edit ) Damn, @&$%

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Old 09-30-2006, 11:17 AM
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Default Help Paulroad who thought he could Replace 1 air spring singlhandedly..(edit ) Damn, @&$%

Got the spring/shock out. No problems until now.

I can't get the shock out of the air bag assembly. The top allen nut/hex nut combination is too tight for any tools.

Suggestion Please?
Old 09-30-2006, 11:24 AM
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Default Sorry Paulroad I thought you had knocked this out already....Use a deepsocket put the allen wrench..

in the middle..use a pipe wrench/vise to
grab-hold of the outside of the socket(slam or pound socket into pipe wrench teeth before using)and then use vice-grips/vise to hold on to the allen wrench..
Old 09-30-2006, 12:59 PM
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What about PB Blaster...I can even get it at Walmart...sorry my only thought
Old 09-30-2006, 03:05 PM
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Default Re: Help Paulroad who thought he could Replace 1 air spring singlhandedly..(edit ) Damn, @&$%

Air springs, removing and installing

<img src="http://pictureposter.audiworld.com/24442/airspring.jpg">

Removing
- Remove suspension strut first

- Mark position of shock absorber - air spring piston - mounting bracket.
- Unscrew nut -1-
- Use new nut

Tightening torque: 60 Nm

- Remove air - spring boot upward.

Is this the one you mean? The Bentley doesn't mention any special tools required for this job, I'd grease it and let it sit for some time.
Old 09-30-2006, 03:39 PM
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Default did you just hit it with the Impact wrench without the allen in the middle?

sometimes you just need to hammer those things. Done it all the time without damage to the inner working of the struts.

I just set my impact wrench to max pressure, but it on reverse, set it on the hex nut, and hold on for dear life. As soon as it starts to move, I let go of the impact wrench trigger, then do the rest by hand.
Old 09-30-2006, 06:53 PM
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I'm rootin' for you, man.
Old 09-30-2006, 07:28 PM
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Default It's not frozen, it's not a PB Laster prooblem....

without a way to hold both the allen and the hex nut adn turn against each other the entire shaft will spin.

The impact wrench in this instance will do nothing as the assembly spins freely.
Old 09-30-2006, 07:29 PM
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Drink beer and all will be clearer.
Old 09-30-2006, 08:05 PM
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Default what the drawing doesn't show or say..

is that the hex nut fits around the allen head thread/stud. Its all part of the shaft and there is no way to get a wrench other than a socket onto the hex. So now the allen is blocked.
Old 09-30-2006, 08:16 PM
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Default This is what I need.

<center><img src="http://www.toolweb.com/pics/87787.jpg"></center><p>
Off to Home Depot in the AM...


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