Audi Original "S" Cars Discussion forum for the Audi Audi Ur S4, Ur S6, S2 & RS2

Replacing clutch pedal... any BTDTs?

Thread Tools
 
Search this Thread
 
Old 05-30-2005, 06:34 PM
  #1  
New Member
Thread Starter
 
sirhc's Avatar
 
Join Date: Nov 2002
Posts: 146
Likes: 0
Received 0 Likes on 0 Posts
Default Replacing clutch pedal... any BTDTs?

Hey guys,

I lost my clutch pedal last week, new one should get here on Wednesday. I haven't stuck my head up there too far, how much of a pain in the butt is this? Any tips or suggestions?

Thanks.
Old 05-30-2005, 06:36 PM
  #2  
AudiWorld Super User
 
chefbob's Avatar
 
Join Date: Nov 2004
Posts: 5,327
Likes: 0
Received 0 Likes on 0 Posts
Default

what exactly happened?.. is the pedal not returning from the floor?
Old 05-30-2005, 06:59 PM
  #3  
New Member
Thread Starter
 
sirhc's Avatar
 
Join Date: Nov 2002
Posts: 146
Likes: 0
Received 0 Likes on 0 Posts
Default The pedal itself broke at the top...

It stuck to the floor, so I assumed it was the rod on the master cyl snapping. It wasn't though, it was actually the portion of the pedal that attaches to the rod. The pedal itself is still firmly mounted.
Old 05-30-2005, 07:06 PM
  #4  
AudiWorld Super User
 
Bill the Cat's Avatar
 
Join Date: Aug 2003
Posts: 2,334
Likes: 0
Received 0 Likes on 0 Posts
Default BT-DT

<center><img src="http://pictureposter.audiworld.com/60384/pedal.jpg"></center><p>Other than note the direction the pins go in - just go do it! Of course - you will need an over center spring tool.

what I made...
<img src="http://pictureposter.audiworld.com/60384/over_cntr.jpg">
Old 05-30-2005, 10:36 PM
  #5  
New Member
Thread Starter
 
sirhc's Avatar
 
Join Date: Nov 2002
Posts: 146
Likes: 0
Received 0 Likes on 0 Posts
Default Talk to me about this "over center spring tool"

I assume it's manditory, since you went ahead and made one. What exactly does it do? Is it a dealer availible part? Thanks...
Old 05-31-2005, 03:42 AM
  #6  
Tech Guru
 
4Driver4's Avatar
 
Join Date: Oct 2002
Posts: 34,412
Likes: 0
Received 110 Likes on 100 Posts
Default I use a zip tie for the center spring tool.

Squeeze the spring together and zip tie it, then cut the ties after it is installed.
Old 05-31-2005, 06:51 AM
  #7  
New Member
Thread Starter
 
sirhc's Avatar
 
Join Date: Nov 2002
Posts: 146
Likes: 0
Received 0 Likes on 0 Posts
Default

perfect.... thanks.
Old 05-31-2005, 07:32 PM
  #8  
AudiWorld Super User
 
Bill the Cat's Avatar
 
Join Date: Aug 2003
Posts: 2,334
Likes: 0
Received 0 Likes on 0 Posts
Default The spring is what keeps your pedal 'up' off of the master cyl -

<center><img src="http://pictureposter.audiworld.com/60384/pedal.jpg"></center><p>
so the throw out brg is completely off of the pressure plate. It's at max compression at midpoint. It goes from the firewall to the leg on the right of the picture of my broken pedal.

Hindsight being 20 - 20 - I suppose ties will work fine. The tool works great. Move pedal to the mid point - slide the tool over the spring - pull the pedal back out - spring &amp; tool fall to the floor!
Old 06-01-2005, 08:38 PM
  #9  
New Member
Thread Starter
 
sirhc's Avatar
 
Join Date: Nov 2002
Posts: 146
Likes: 0
Received 0 Likes on 0 Posts
Default

Thanks. The pedal didn't come in today, maybe tomorrow.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
spinnin_four
A4 (B5 Platform) Discussion
4
05-20-2011 06:57 AM
ButchHusky
Audi 90 / 80 / Coupe quattro / Cabriolet
2
11-07-2005 09:21 AM
86_5K
Audi 5000 / 200 / V8 Discussion
1
06-16-2004 09:12 PM
1hot4000s
Audi 4000 / Coupe GT Discussion
6
07-30-2002 07:35 PM
OldManTan
Misc. Models Discussion
2
12-15-2000 08:48 AM



Quick Reply: Replacing clutch pedal... any BTDTs?



All times are GMT -8. The time now is 04:50 PM.