Revised thinking on an AAN intake tract boost leak pressure test
#11
![Default](https://www.audiworld.com/forums/images/icons/icon1.gif)
I replaced the BPV with my forge valve. I don't know of it being defective. Could it possibly need a stiffer spring? Could that be causing my boost issue?
The first time I tried to pressure test I didnt have the wine stoppers for the smaller plugs but covered them with my hands briefly just to see if the cap I made would work and it began to apply pressure. Then next time I did this with the smaller plugs and it came out of the ISV, which is why I was even more confused as to what was happening.
The first time I tried to pressure test I didnt have the wine stoppers for the smaller plugs but covered them with my hands briefly just to see if the cap I made would work and it began to apply pressure. Then next time I did this with the smaller plugs and it came out of the ISV, which is why I was even more confused as to what was happening.
#12
AudiWorld Member
Join Date: Nov 2005
Location: California
Posts: 362
Likes: 0
Received 0 Likes
on
0 Posts
![Default](https://www.audiworld.com/forums/images/icons/icon1.gif)
Have a copy of the instructions, but I remember thinking about it for a few days trying to understand why they want it installed in the other direction...and it kinda makes sense. How is yours installed?
#14
![Default](https://www.audiworld.com/forums/images/icons/icon1.gif)
It holds pressure much better with the bottom of the piston facing the boost. With the side of the large chamber facing the pressure the piston blows right open. Makes a noticeable difference driving the car.<ul><li><a href="http://www.motorgeek.com/phpBB2/viewtopic.php?p=240236#240236">http://www.motorgeek.com/phpBB2/viewtopic.php?p=240236#240236</a</li></ul>
#15
![Default](https://www.audiworld.com/forums/images/icons/icon1.gif)
vac tested the BPV and it popped up real quick. I shimmed it and that helped a little. I installed in reverse with the new hose. The hose was in terrible shape. The bottom side was split half way around. I will test drive tonight or tomorrow and give you guys an update.
#16
![Default](https://www.audiworld.com/forums/images/icons/icon1.gif)
So after slightly shimming my DV and reversing i didn't really notice a difference. I then shimmed it more and then it started operating "louder" as described by forge. Sounds like a BOV so I am going to try it in the normal position again with the stiffer shims. It did seem to help a little so I took it a step further and gave more attention to the dreaded 1.9 bar waste gate spring. After reading how the n75 controls the waste gate, a little different setup than what I am used to, I backed the spring out more. Noticeably better, backed out more, even better. The car is almost running properly now. I did try loosening the spring before I had the forge valve in and it made no difference. The reason behind this is that my OEM DV was bad, I discovered this when vacuum testing the valves the other day. I have a disassembled OEM valve if we need pics for a write up or anything.
Questions, comments, should we do some kind of write up for this? I have learned a lot this week and would like to thank the AW community.
Questions, comments, should we do some kind of write up for this? I have learned a lot this week and would like to thank the AW community.
#17
![Default](https://www.audiworld.com/forums/images/icons/icon1.gif)
I switched my DV back to the normal position with the stiffer shim. It is working the same without the obnoxious BOV sound. I am in the process of getting a OEM waste gate spring to see how the car likes that vs the 1.9 bar spring.
On a side note, I think switching to the K valve (WGFV) may show better results with the 1.9 bar waste gate spring. Has anyone tested this?
On a side note, I think switching to the K valve (WGFV) may show better results with the 1.9 bar waste gate spring. Has anyone tested this?
#18
AudiWorld Super User
![](https://www.audiworld.com/forums/images/ranks/guru2.jpg)
Thread Starter
![Default](https://www.audiworld.com/forums/images/icons/icon1.gif)
hose that comes out of the cam cover and goes to the MAF to turbo hose needs to be capped. Under the older test procedure when you would test through the MAF to turbo hose, this needed to be done. However, under the revised procedure, capping the cam cover to MAF hose is not necessary. No big deal if you did it, it's just not part of the air system in the revised test.
Thread
Thread Starter
Forum
Replies
Last Post
Sloooo4esT
Audi Original "S" Cars
3
09-15-2005 11:46 PM
Pearly
TT (Mk1) Discussion
2
11-18-2003 07:14 AM
Kirk
Performance and Tuning
2
05-09-2003 07:31 AM