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what is rubber hose underneath the intake manifold...?

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Old 11-05-2005, 08:35 AM
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Default what is rubber hose underneath the intake manifold...?

I'm not sure whether this hose related to PCV valve.it will be connected with small metal pipe.
I noticed there's a big tear and oil vapour came out and covered it.Could it be caused of boost leak and whistle sound? I'm gonna take some photo on tomorrow.
Old 11-05-2005, 08:42 AM
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Turbo coolant hose from 10 MM OD tube to banjo fitting under coolant manifold.
Old 11-05-2005, 08:55 AM
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Default Well,i ggonna give you some pics

I decided not to wait till tomorrow.Here is some pics.Is this also caused of boost leak and whistle sound?
<img src="http://pictureposter.audiworld.com/96144/pict0151.jpg"> <img src="http://pictureposter.audiworld.com/96144/pict0150.jpg"> <img src="http://pictureposter.audiworld.com/96144/pict0149.jpg">
Old 11-05-2005, 10:01 AM
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Default Well, my first guess was wrong! That is part of the crankcase breather system.

And your picture contains the ventilation valve. (PCV)Here is mine:
<img src="http://pictureposter.audiworld.com/60384/valve.jpg">
And here is the whole system from ETKA
<img src="http://pictureposter.audiworld.com/60384/breather1.jpg">
I wondered if my valve was leaking - so I ordered one from the stealer - $14 US - actually a decent price. I tested the old one - and it held 30 PSI (2 bar) for an hour - here is my test jig - and faithful tester assistant:
<img src="http://pictureposter.audiworld.com/60384/test_cat.jpg">

Yes - a leak in this system can whistle. A leak in the valve (not sealing) will cause a boost leak. Any other leaks will cause a lean condition - as un metered air will be entering the turbo.

Hope this helps!
Old 11-05-2005, 10:13 AM
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Default what will allow oil to spray out, loose clamp?

I have some oil on those lines
Old 11-05-2005, 10:53 AM
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Default The system manages gasses (air) in the crankcase.

A leak is the same as leaving your oil filler cap off - you will get oil spray out of the cap.

Your leak can be anything from a loose clamp to a split hose to a cracked device. Who know where - there is a lot of parts in that system.

Here's what I would do - use the ETKA picture I posted as a guide.

Remove T fitting # 14 from the intake manifold - plug the end. (Remove the boost hose from the throttle body to gain access room.) (When I changed my PCV valve, this came off on it's own. Use a new screw type clamp when replacing.)

Remove pipe # 12 from the MAF to turbo boot - and apply an air connection of some sort (Try a valve stem from a wheel - cheap - and you can pressurize with a hand pump!) Pressurize to say - 1 bar. (Careful - you don't want to blow any seals!) Start looking for air escaping - use soapy water if you need to - you WILL find your leak!
Old 11-05-2005, 03:31 PM
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Default I saw the whole line connected to this hose covered with the oil vapour...

what about another part.i rememberedd that there're 2 PCV.So I need some Part#.

Last night i finished the WG test by plug the
hose to WG lower chamber and run.The whistle sound is still came out.

What about 710N? I've just fitted for a month.
Could it be defective?
Old 11-05-2005, 04:45 PM
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Default The 710N is NOT the oil leak - but could be the whistle. Do the leak first!

And try swapping the old BPV in to test for whistle.
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