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emissions results and code 2231 = air leak?

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Old 05-28-2005, 01:48 PM
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Default emissions results and code 2231 = air leak?

I've located my last three emissions reports. Take a gander.

03/2003:

HCppm IDLE limit: 220
HCppm IDLE test: 447 FAIL

HCppm @2500rpm limit: 220
HCppm @2500rpm test: 151

CO% IDLE limit: 1.2%
CO% IDLE test: .93%

CO% @2500rpm limit: 1.2%
CO% @2500rpm test: 1.15%

This is the first emissions test after i bought the car. The ultimate solution involved a new 4.0bar FPR and a new Stromung center section (cat included). Here is the result. Note, the limits changed during that time:


04/2003:

HCppm IDLE limit: 120
HCppm IDLE test: 48

HCppm @2500rpm limit: 120
HCppm @2500rpm test: 68

CO% IDLE limit: 1.0%
CO% IDLE test: .04%

CO% @2500rpm limit: 1.0%
CO% @2500rpm test: .14%

Passed with FLYING colors. Obviously, looking back on these results, the new cat was taking up the slack of an underlying problem. Here are my current results:


HCppm IDLE limit: 120
HCppm IDLE test: 322 FAIL

HCppm @2500rpm limit: 120
HCppm @2500rpm test: 309 FAIL

CO% IDLE limit: 1.0%
CO% IDLE test: .77%

CO% @2500rpm limit: 1.0%
CO% @2500rpm test: .74%

HC is high again like back in 03/2003 and the CO percentage is creeping back up to where it was in 03/2003.

With the high HC AND relatively high CO%, I can't figure out any other reason besides an overly rich mixture. If I assume that Bob Pastore's software isnt purposely running the engine rich at idle (no reason to), the only thing that i can imagine that would cause a rich mixture would be:

A leaky fuel injector

A airleak after the MAF?

What else?

In addition, code 2231 is present indicating one of these as the possible cause: Idle Speed Control, Idle speed adaptation limit exceeded, Sticky ISV, air leak

Is it time to pressure test the intake?


Thanks again for any advice in advance

Sandy
Old 05-28-2005, 02:04 PM
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Tough one. Check the MAF to turbo hose. Beyond that, I'm stumped.
Old 05-29-2005, 05:53 AM
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Oh well. one response. I guess i'll have to noodle this one myself
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