So are forged wheels that much better than cast? I assume
#3
Some Additional Strengths/Weaknesses to both processes:
Strength of forging:
- Good Mechanical properties (yield strength, ductility, toughness)
- Reliability (used for critical parts)
- No liquid metal treatment
- Weight savings
Weakness of forging:
- Defects
- Laps
- Die unfill
- Die failure
- Piping
- Shape limited when undercuts or cored sections are required
- Overall cost usually higher than casting
- Multiple steps often required
Strength of casting:
- Large and complex parts
- High production rate
- Design flexibility
Weakness of casting:
- Defects
- Shrinkage porosity
- Metallic projections
- Cracks, hot tearing, cold shuts
- Laps, oxides
- Misruns, insufficient volume
- Inclusions
- Requires close process control and inspections (porosity may occur)
- Good Mechanical properties (yield strength, ductility, toughness)
- Reliability (used for critical parts)
- No liquid metal treatment
- Weight savings
Weakness of forging:
- Defects
- Laps
- Die unfill
- Die failure
- Piping
- Shape limited when undercuts or cored sections are required
- Overall cost usually higher than casting
- Multiple steps often required
Strength of casting:
- Large and complex parts
- High production rate
- Design flexibility
Weakness of casting:
- Defects
- Shrinkage porosity
- Metallic projections
- Cracks, hot tearing, cold shuts
- Laps, oxides
- Misruns, insufficient volume
- Inclusions
- Requires close process control and inspections (porosity may occur)
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