RS4 (B7 Platform) Discussion Discussion forum for the B7 Audi RS4

So are forged wheels that much better than cast? I assume

Thread Tools
 
Search this Thread
 
Old 10-29-2007, 01:15 PM
  #1  
Audiworld Junior Member
Thread Starter
 
Black Jet's Avatar
 
Join Date: Dec 2004
Posts: 81
Likes: 0
Received 0 Likes on 0 Posts
Default So are forged wheels that much better than cast? I assume

that forged are generally lighter and cast are stronger, is that right?
Old 10-29-2007, 01:16 PM
  #2  
AudiWorld Super User
 
Fluffhead's Avatar
 
Join Date: Oct 2001
Location: Long Island, NY
Posts: 7,582
Likes: 0
Received 0 Likes on 0 Posts
Default

forged are lighter and stronger...cast are cheaper
Old 10-29-2007, 02:27 PM
  #3  
AudiWorld Member
 
ToblertheDog's Avatar
 
Join Date: Feb 2004
Posts: 430
Likes: 0
Received 0 Likes on 0 Posts
Default Some Additional Strengths/Weaknesses to both processes:

Strength of forging:

- Good Mechanical properties (yield strength, ductility, toughness)
- Reliability (used for critical parts)
- No liquid metal treatment
- Weight savings

Weakness of forging:

- Defects
- Laps
- Die unfill
- Die failure
- Piping
- Shape limited when undercuts or cored sections are required
- Overall cost usually higher than casting
- Multiple steps often required

Strength of casting:

- Large and complex parts
- High production rate
- Design flexibility

Weakness of casting:

- Defects
- Shrinkage porosity
- Metallic projections
- Cracks, hot tearing, cold shuts
- Laps, oxides
- Misruns, insufficient volume
- Inclusions
- Requires close process control and inspections (porosity may occur)
Old 10-29-2007, 03:13 PM
  #4  
AudiWorld Senior Member
 
BergeyRPI's Avatar
 
Join Date: Feb 2005
Posts: 1,170
Likes: 0
Received 0 Likes on 0 Posts
Default

Small clarification, because forged is stronger, they can (and usually do) make them lighter.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
usmcawp
Audi allroad
1
04-30-2012 07:04 AM
uklad
TT (Mk1) Discussion
6
06-20-2008 10:29 AM
emosberger
A4 (B5 Platform) Discussion
4
10-29-2001 09:58 AM
Rennen
TT (Mk1) Discussion
30
10-23-2001 05:57 PM
LFS4
Wheels & Tires Discussion
2
12-01-2000 12:04 PM



Quick Reply: So are forged wheels that much better than cast? I assume



All times are GMT -8. The time now is 01:21 PM.