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2nd times a charm. 2 Re install of clutch and its still not disengaging

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Old 12-13-2005, 12:44 PM
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Default 2nd times a charm. 2 Re install of clutch and its still not disengaging

Ok: so the saga begins on with a burnt out stock clutch on a 2001 A6 2.7L Turbo ( I realize this is an S4 forum but you guys are much smarter than those I have spoken with in the A6 forums)
Anyway- Soon After chipping with the APR 1 Bar. the clutch slipped up pretty good so I fugured an upgraded clutch would not be a bad idea. I bounced for the Clutchmasters Stage 3 Carbon Kevlar Kit. (Anyone familiar with this kit?)
The work got done by a 10yr veteran euro tech I know with a shop that is very familiar with AUDI's. The car got put back togehter and the first day the engagement was right off the floor (mostly undrivable)the next day it would not disengage at all and would not go into gear it would also creep forward with the pedal to the floor and the car in gear or while starting. NOT GOOD>
So we took it all back apart and checked everything!!
Notes: The Pedal presure was fine so its not the master or slave/ hydrolics.
The Throwout bering was replaced as well
We even re checked the stepping measurements of the flywheel to make sure it was within spec..We machined it down a bit more and re-measured 8 times before re-installing.
Well after buttoning up the car again the same problem persists. It will not disengage and I cant get it in gear... SO what gives>>>???? Could the flywheel still need more material cut off from the friction surface to accomidate the stage three C/K clutch. I am still using the stock flywheel ( thats ok right )
We are now in the process of tearing the car back down and removing the Flywheel and clutch kit to send it all to the clutchmasters shop in CA so they can figure out what the deal is.
Any ideas are welcome..........
Old 12-13-2005, 12:49 PM
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Default *pressure plate (i ment )= the problem .. and i hope it's not the old flywheel .

so get yourself a FULL clutch kit pp/friction disc.
also bleed the slave , even replace it , it's pretty cheap .
Old 12-13-2005, 12:51 PM
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Default Re: flywheel = the problem .. and i hope it's not the old flywheel .

Yes it is the old flywheel... Isnt it typical to just have them resurfaced??
Old 12-13-2005, 12:53 PM
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yep it is good to resurface it ..
Old 12-13-2005, 12:56 PM
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Default So why hope that its not the old flywheel>? It is the one that was

in the car.
Old 12-13-2005, 12:57 PM
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Default it should be ok if it's resurfaced well.. that 's what i also use .

it sounds like the pp is not disengaging ..bc it's defective or the slave cyl does not press enough on it to work ..
my 2 cents
Old 12-13-2005, 12:57 PM
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What could be wrong with the PP??
Old 12-13-2005, 01:01 PM
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Default Could need the self adjusting clutch mechanism reset

<a href="https://forums.audiworld.com/s4/msgs/2090921.phtml">Check this post</a>
Old 12-13-2005, 01:01 PM
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Does the Clutchmaster set-up have a SAC mechanism?
Old 12-13-2005, 01:02 PM
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does CM pp even has that ?


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