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DTC: 17963 - P1555 -- Charge pressure upper limit exceeded...seems to be fixed now...(BPV related)

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Old 08-03-2004, 06:27 PM
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Default DTC: 17963 - P1555 -- Charge pressure upper limit exceeded...seems to be fixed now...(BPV related)

I run Bailey BPV in my Stage 3 S4, as mentioned, I pressure tested etc., valves seemed to pop/hold. Dave suggested they were the problem, so tonight I took them apart.
<img src="http://pictureposter.audiworld.com/1499/p1010031.jpg">

The piston/o-ring were bone dry...
<img src="http://pictureposter.audiworld.com/1499/p1010032.jpg">
the spring &amp; inside of the piston head were very well lubricated. ;-P

I used some Amsoil Lithium high temperature grease, and after being a lazy sod &amp; doing this nightmare with my valves on the car (not recommended btw)...if you have man hands, working with that little allen wrench &amp; teeny little bolts just simply is not fun.

Anyhow, after a warm up/15 minute acceleration/speeding blast, I was unable to knock it back into limp mode. I did get a totally flat feeling at one point, but it went away after I switched gears &amp; accelerated (this was at the beginning, so I'm thinking the lube just needed to spread a bit more.

Anyhow, as the week goes on, I'll repost if this didn't fix it, but for now, it appears to have done the trick.

Thanks again DAP.<ul><li><a href="https://forums.audiworld.com/s4/msgs/1723493.phtml">Earlier thread today...</a></li></ul>
Old 08-03-2004, 06:29 PM
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I still can't believe you didn't think to grease the valves regularly....
Old 08-03-2004, 06:33 PM
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Default Hadn't been greased since last fall...

I don't drive it in the winter, and when I started getting it, I found a very loose clamp on the hose running from MAF to Y Pipe.

Once I'd tightened everything up, and pressure tested, I figured it was ok...when it kicked back to limp on Sunday...it was time to start re-checking.

The Bailey valves don't need to be serviced...it says right there on the AWE website. ;-P riiiiiight.
Old 08-03-2004, 06:34 PM
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Default Told ya so! :P

Much easier to take them off the car and do it. Just the two hose clamps and the crimp clamp.

Glad it worked out though.

-Dave Pramanik
Old 08-03-2004, 06:38 PM
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That is total BS by AWE. I can't believe they spread that BS :/
Old 08-03-2004, 06:38 PM
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Default Truth be told...

after fvcking around for 90 minutes on the first one, I pulled off the right one &amp; did it in 30.

While I'm being honest...I'm a complete retard &amp; wasted 10 minutes wondering how I'd get the piston &amp; spring back in without being able to compress it &amp; insert it at the same time, then I thought "hey, it is a vacuum system", clamped the small line on the nipple end, and voila, it stayed compressed.

This is why I don't DIY...no patience &amp; slightly more know how.
Old 08-03-2004, 06:48 PM
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Well, now you know for next time.
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