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Forge/Milltek exhaust leak?

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Old 05-29-2001, 10:55 AM
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Default Forge/Milltek exhaust leak?

So I got my new exhaust installed today. However, the clamps don't seem to do a particularly good job of sealing the exhaust.

In the joint between the new exhaust and the pipes from the cats they leak and the joints a couple of inches back also leak.

We tightened the clamps pretty hard but we're afraid that we might strip the screw or break the clamp.

Anyone had a similar problem?

The rest of the install went fine and it sounds really nice with no droning, except for these damn leaks
Old 05-29-2001, 10:57 AM
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use duct-tape and bubble gum
Old 05-29-2001, 11:00 AM
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Are you a MacGyver fan?
Old 05-29-2001, 11:00 AM
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Default yes, on the VM2. Best solution might be to order new Audi clamps...

...I think one on my Borla is less than 100% after being loosened/tightened twice, and I'm considering that at some point.
Old 05-29-2001, 11:04 AM
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Default Spot weld. Exhaust is supposed to be welded together not..

Bolted. Bolting an exhaust will always make trouble.. it heats and cools, expands and contracts and will eventually move and torch your bumber or leak or some ****.

BTW.. my entire exhaust is welded together and I have NEVER had a problem (VMII) and when my tranny went south they got the whole thing out WITHOUT touching the exhaust.

D
Old 05-29-2001, 11:05 AM
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Man they STILL haven't fixed that?! Yes, I know of others who have this.
Old 05-29-2001, 11:23 AM
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Default try using some exhaust paste (i used Wurth exhaust assembly paste) to seal up the joints

i don't think i needed it on my neuspeed/borla but i applied it to the joints anyways just to make sure.
Old 05-29-2001, 11:27 AM
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Default What kind of clamps did it come with? You might want to purchase some of these SS band-clamps....

<center><img src="http://a235.g.akamai.net/f/235/2654/30d/www.jcwhitney.com/images/imagecache/I6167.gif"></center><p>....I bought one for my Borla exhaust on my A4 1.8T and it's been great! $8 + shipping from JC Whitney.<ul><li><a href="http://www.jcwhitney.com/product.jhtml?CATID=14701">STAINLESS STEEL BAND CLAMPS</a></li></ul>
Old 05-29-2001, 11:30 AM
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Ditto, they worked well on my MTM.
Old 05-29-2001, 11:43 AM
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Default if its like the MTM, tightening the clamps only makes it leak MORE....

because of the design of the cutout on the overlapping part, the clamp tends to pinch and open at the end of the cutout.

I had to position the clamp (orient the bolts horizontally with the clamp directly over the end of the cutout) perfectly and really make sure the pipes were overlapped to prevent leaking. You can use a hammer and a 2x4 on the ends of the pipes to knock them in place.

-alex


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