S4 / RS4 (B5 Platform) Discussion Discussion forum for the B5 Audi S4 & RS4 produced from 1998-2002

Pulled engine for 3rd time this year - this time to replace the tranny...

Thread Tools
 
Search this Thread
 
Old 10-16-2006, 09:20 AM
  #1  
AudiWorld Expert
Thread Starter
 
Mark P's Avatar
 
Join Date: Mar 2000
Location: Raleigh, NC
Posts: 29,189
Received 5 Likes on 5 Posts
Default Pulled engine for 3rd time this year - this time to replace the tranny...

I recently went to the drags and jammed 3rd gear for a final time, as both 3rd/4th refused to go back into gear. I picked up a used tranny from a '00 A6 2.7T and put it in over the weekend with the help of DAP. I was happy to see that the donor car was a tan A6, because nobody drives a TAN A6 aggressively ;-) It took just under 5 hours to get the engine/tranny out of the car, a couple hours to switch over the transmissions, and then just under 5 to put it all back together. Dave and I had each pulled our engines twice this year, so by now we're pros and it went quite well ;-)

The only catch along the way was that the reverse sensor on the A6 2.7T is different than the S4. The sensor housing has a different mounting location that a shifter linkage bolts into. The S4 linkage wouldn't mount to the A6 sensor housing, so we swapped sensor housings and all was well.

I now have all 7 gears back and I'm very happy. I figured it'd be a good idea to press my luck and go to the drags on Wed night... hey, I have ~9 gals of 104oct just begging me to use it up )

<img src="http://ctny.audiworld.com/mark/s4/maintenance/tranny_replace/DSC04396.JPG">

<img src="http://ctny.audiworld.com/mark/s4/maintenance/tranny_replace/DSC04397.JPG">

<img src="http://ctny.audiworld.com/mark/s4/maintenance/tranny_replace/DSC04398.JPG">
Old 10-16-2006, 09:21 AM
  #2  
Member
 
PSmalls::AnalRetentiveNumbNut's Avatar
 
Join Date: Aug 2006
Posts: 2,686
Likes: 0
Received 0 Likes on 0 Posts
Default

Nice job! How much did the used trans cost? What are you doing with your toasted trans now?
Old 10-16-2006, 09:22 AM
  #3  
Member
 
Silver Streakin''s Avatar
 
Join Date: Oct 2000
Location: PA
Posts: 41,966
Likes: 0
Received 1 Like on 1 Post
Default

nice work! does the A6 tranny have the same gearing?
Old 10-16-2006, 09:26 AM
  #4  
Banned
 
Frank@AutoSpeed's Avatar
 
Join Date: Oct 2003
Posts: 1,027
Likes: 0
Received 0 Likes on 0 Posts
Default

Who says nobody drives tan A6's hard we built one with headers and RS6 hybrids
Old 10-16-2006, 09:37 AM
  #5  
AudiWorld Super User
 
FixedWing's Avatar
 
Join Date: Dec 2003
Posts: 7,152
Likes: 0
Received 0 Likes on 0 Posts
Default Very impressive! Congrat's on such a perfect operation.

Will you rebuild the old transmission now? Could be a fun little winter project. :-)

Stephen
Old 10-16-2006, 09:37 AM
  #6  
AudiWorld Expert
Thread Starter
 
Mark P's Avatar
 
Join Date: Mar 2000
Location: Raleigh, NC
Posts: 29,189
Received 5 Likes on 5 Posts
Default $1800, old one is in my garage - I hope to repair it and hold as a spare... or sell it...

not sure just yet. I'd really like to open it up and work on it, but I'm not sure what tools I really need to invest in to do the work properly.
Old 10-16-2006, 09:38 AM
  #7  
AudiWorld Super User
 
LaserAvantS4's Avatar
 
Join Date: Nov 2003
Posts: 4,829
Likes: 0
Received 0 Likes on 0 Posts
Default

wow! pulling engine is like a breeze for you and Dave... nice work Mark!
Old 10-16-2006, 09:41 AM
  #8  
AudiWorld Super User
 
Asicks2.7T's Avatar
 
Join Date: Jan 2005
Posts: 7,264
Likes: 0
Received 0 Likes on 0 Posts
Default

Yes.
Old 10-16-2006, 09:47 AM
  #9  
AudiWorld Expert
Thread Starter
 
Mark P's Avatar
 
Join Date: Mar 2000
Location: Raleigh, NC
Posts: 29,189
Received 5 Likes on 5 Posts
Default I believe so, however there is a minor discrepancy in the Model Guide

the 2000 A6 2.7T 6-speed lists:

https://www.audiworld.com/model/a6/00/specs.shtml

Gear Ratios:
1st
2nd
3rd
4th
5th
6th
Reverse
Final Drive

Manual
3.500:1
1.889:1
1.231:1
0.987:1 &lt;----
0.806:1
0.684:1
n/a
4.111:1


The 2002 S4 Avant 6-speed lists:

https://www.audiworld.com/model/s4/02/avant.pdf

Manual
3.500:1
1.889:1
1.231:1
0.967:1 &lt;----
0.806:1
0.684:1
3.455:1
4.111:1


Note the minor difference which I assumed was just a documentation error. I looked at all years ('00-'04) A6 2.7T and they all list 0.987, while all years ('00-'02) S4 list 0.967. I find it quite strange if they'd really put such a small difference in gear in one gear in this otherwise identical tranny. So, again, I assume it's a documentation issue. At some point I'll log gear/speed/rpm to see if it matches my older logs, though I might not be able to capture such a small difference anyway - we'll see.
Old 10-16-2006, 09:48 AM
  #10  
AudiWorld Super User
 
lemieux@curbside's Avatar
 
Join Date: Dec 2002
Posts: 17,772
Likes: 0
Received 0 Likes on 0 Posts
Default

wait ..3-rd time ( 1-head change, 2 - for what ?! , 3 now) and why did D had to yank it out 2 times?


Quick Reply: Pulled engine for 3rd time this year - this time to replace the tranny...



All times are GMT -8. The time now is 01:22 PM.