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How many have done a 5 spd to 6 spd swap?

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Old 03-07-2006, 08:53 AM
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Default here's the ratios>>

quite a difference 5 vs 6 speed in the gaps... this is definitely an upgrade I'd like to do... my TT is brilliant on the track, but often times it seems I'm "in between" gears... meaning 2 is too low, 3 is too high. The lower 3rd gear ratio on the 6 speed might help.

<img src="http://pictureposter.audiworld.com/76421/tt_q_5vs6_speed.jpg">
Old 03-07-2006, 09:21 AM
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Default Those 4th and 5th on the 5-sp doesn't look right...

I don't have the bentley here to back with numbers, but there is a difference between 4th abd 5th, at least on my car...
Old 03-07-2006, 09:26 AM
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Default Interesting. I wonder if the internals are identical. If so, I'd like to swap the taller 3rd and

4th of the 5 speed into the 6 speed. This will eliminate the need for me to be at 3-4-5 on some tracks. Wait, I can't track the TTR anymore with the rollcage requirement hmmm. On the A4, I'm pretty much 3-4 only, since 4th get's me over 100. 2 for hairpins.

I think the 6 speed ratios are too low and close. Too much rowing to get into speed.

On my Mazda, I added a fifth gear since it used to be 4 speed only. The internals where almost identical except for a new gate and the synchro and gear setup.
Old 03-07-2006, 09:28 AM
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Default

just noticed that too. That doesn't look right to me also
Old 03-07-2006, 09:31 AM
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Default

good catch.... came from the AW model guide '01MY
Old 03-07-2006, 11:43 AM
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Default different codes>>>

I guess it depends on what transmission code you have. from what I'm reading in the bentley there are 9 different codes for the 02M.
Old 03-07-2006, 04:26 PM
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Default It's because gears 1-4 use a different final ratio than 5&6 - here's the gearing chart for

<center><img src="http://www.rastta.com/images/gears.jpg"></center><p>all the different MKIV gear boxes. 02m has two final drives :-)
Old 03-07-2006, 04:30 PM
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Default The internals are all identical - and there are a TON of gears available from the various boxes

see my post below.
Old 03-07-2006, 04:46 PM
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Default 2 final drives? Now how the heck did they do that on a Quattro? hmmm

Thanks for the info Joe. That may make me pick up some tranny on a swap meet for future dissection should I pull mine out for a clutch or slave cylinder work. Although I'm really curious at how the insides work to accomodate the 2 final drives with a single rear diff gear setting.

I hope the Haldex doesn't take the slip and heat should they engage when in 5th or 6th.
This makes race controllers questionable if they didn't account for this.
Old 03-07-2006, 05:16 PM
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Default Think of it this way - two shafts allow for two final drives - which is why DSG

is very similar internally to the 02M.


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